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My resolution is at 1024 x 768 and I'm having trouble making the words wrap on my screen so that words aren't cut off.
For instance, if the last word a the end of the line before the wrap was "Zyrexia", it cuts it off to "Zyr" on one line and "exia" on the next.
Are you using a proportional-spaced font? (ie. a font where the I letters are narrow than the M letters). If so, you may have those problems, because MUSHclient wraps at a certain number of letters (by count) not by whether they fit or not. I suggest either using a monospaced font, or reducing the word wrap column down a bit. The reason why it would break in different places in the word "Zyrexia" is that it might be preceded in some cases by more I's and in other cases by more M's thus changing how far across the screen it got before being wrapped.
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Also, I think there is a bug. I have all my world files set to the same wrapping options, and my main world wraps correctly, but all the other worlds sometimes wrap at column 80 and sometimes 121 (the normal). My main world always wraps at 121. Why is that?
I think that there is a bug that if you have "auto-wrap to screen width" set, and maximised windows, MUSHclient gets confused about the width of the background windows. I suggest you uncheck that option, and manually choose the number of columns to wrap at.
The same solution might help Zyrexia.